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The 10 Golden Rules for Designing Truly Intricate Injection Molded Components

Designing injection molded parts with complex geometries takes great skill and know-how. In this guide, we’ll breakdown the top ten rules engineers use to craft intricate plastic parts that can be reliably produced on the shop floor. Whether you’re a design veteran looking to optimize an existing complex part or a newcomer tackling your first …

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The Ultimate Guide to Launching Your Profitable Plastic Injection Molding Business

In this comprehensive starter guide, we will cover everything you need to know to successfully launch your own plastic injection molding business. We’ll discuss how to write a business plan, find startup funding, purchase essential equipment and choose a facility. The guide then focuses on securing your first customers with cold calling, networking and bidding …

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The Tolerance Terminologist: Demystifying Tolerances for Injection Molded Parts

Specifying proper tolerances is critical for manufacturing quality injection molded components. But tolerancing can seem complex if you’re not familiar with all the terminology. This guide defines tolerance types like linear, angular, surface finish and more in plain English. Learn how mold capabilities and part function influence tolerances. Walk through a real-world example and get …

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Top 7 Injection Molding Process Parameters and How They Make or Break Part Quality

Getting injection molded parts with consistent quality can be challenging if you don’t have the right process parameters dialed in. In this guide, we’ll uncover the 7 most critical molding factors that determine your parts’ quality and identify. We’ll explain how adjustments to things like temperature, pressure, cooling and more can eliminate defects. Armed with …

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The Blueprint for Building High-Quality Thermal Injection Molds on a Shoestring Budget

Thermal molds are essential for molding heat-sensitive materials like waxes, but commercial molds can be prohibitively expensive. In this guide, we’ll show you how to design and construct durable thermal injection molds using basic workshop tools and affordable materials. Learn mold base design, cavity creation, heating element installation, and more. Follow our step-by-step plan and …

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The Complete Beginner’s Guide to Understanding Injection Molding

Injection molding is a manufacturing process used to produce millions of plastic parts each day, but many are still unsure of what exactly it involves. In this comprehensive guide, we’ll explain the injection molding process step-by-step, from melting plastic to producing high-volume parts. We’ll cover essential terminology, manufacturing techniques, common applications and more. By the …

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The Ultimate DIY Guide to Constructing Your Own Heating Chamber 

Tired of paying exorbitant machine shop prices for a basic heating chamber? In this guide, we’ll show you how to design and build your own professional-grade heating chamber using inexpensive and widely available materials. You’ll learn about thermal insulation, heating elements, temperature controls and more. By following our step-by-step instructions, you’ll be molding parts like …

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The 7 Essential Steps to Design and Build Your First Injection Mold

In this guide, we will walk you through the complete process of designing and manufacturing your very first injection mold from start to finish. From conceptualizing the part design to final testing, we’ll cover all the key considerations and best practices. By the end of reading this guide, you’ll have the knowledge to manufacture injection …

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