Polycarbonate (PC) Injection Molding
Custom PC Injection Molding, China Top Polycarbonate Injection Mould Supplier
Polycarbonate/PC is a kind of tasteless, non-toxic and transparent engineering thermoplastic. It has excellent impact resistance, heat and cold resistance, creep resistance, electrical insulation, flame retardancy and dimensional stability. It can resist ultraviolet ray and aging. At present, the transparency of PC is the best among the engineering thermoplastic, and the visible light transmittance is more than 90%. In addition, PC is a kind of injection molding plastics with good performance and wide application because of its low density and easy processing and moulding. It is used in many fields such as industry, agriculture, construction, electronic information industry, medical industry, aerospace and so on.
Properties of Polycarbonates Injection Molding：
- Excellent toughness
- High impact strength
- Excellent strength retention at elevated temperatures
- High heat resistance
- Naturally transparent (light transmission similar to glass)
- Low deformation under load
- Low moisture absorption
PC has many modified products, such as glass fiber, mineral filler, chemical flame retardant and other plastics. PC has poor fluidity and high processing temperature, so the processing of many grades of modified materials requires special plastic injection mould structure.
Polycarbonate Injection Molding Applications:
- Equipment housings
- Automotive components
- Lighting fixtures
- Brackets and structural components
- Eyeglass lenses
- Medical tubing
- Electrical connectors and insulators
- Instrument covers
Polycarbonate Injection Mould Making Service
Be good at product structure optimization and greatly reduce the cost of mold making injection molding
Appearance and structural design
Design, DFM confirmation
Imported, high-speed equipment
Incoming materials, inspection and assembly
The Advantages and Applications of PC Injection Molding Materials
Polycarbonate, or PC, is a versatile thermoplastic material that is commonly used in injection molding applications. PC injection molding materials offer a range of benefits that make them suitable for various industries. In this article, we will explore the advantages and applications of PC injection molding materials.
Advantages of PC Injection Molding Materials
PC injection molding materials offer several advantages, including:
High impact resistance: PC is known for its high impact resistance, making it suitable for applications that require high strength and durability.
Heat resistance: PC can withstand high temperatures without degrading or losing its properties, making it ideal for applications that require exposure to heat.
Transparency: PC is transparent, making it suitable for applications that require clarity and light transmission.
Dimensional stability: PC has excellent dimensional stability, meaning that it maintains its shape and size even under stress.
Applications of PC Injection Molding Materials
PC injection molding materials have a wide range of applications in various industries, including:
Automotive: PC is commonly used in the automotive industry for applications such as headlight lenses, interior trim, and instrument panels.
Electronics: PC is used in electronic applications, such as computer and smartphone cases, because of its durability and transparency.
Medical devices: PC is used in medical devices, such as IV connectors and blood filters, because of its biocompatibility and impact resistance.
Packaging: PC is used in packaging applications, such as water bottles and food containers, because of its transparency and durability.
Challenges of PC Injection Molding Materials
While PC injection molding materials offer several advantages, they also have some challenges, including:
Cost: PC injection molding materials are more expensive than other traditional injection molding materials.
Processing: PC injection molding requires specialized processing techniques, such as higher injection pressure and longer cooling time.
Sensitivity to stress: PC is sensitive to stress, which can cause cracking or crazing in the material.
Conclusion PC Injection Molding
PC injection molding materials offer excellent properties and benefits that make them suitable for various industries. They are commonly used in the automotive, electronics, medical, and packaging industries. However, PC injection molding materials also have some challenges, including cost, processing, and sensitivity to stress. If you are considering PC injection molding for your application, consult with a reputable manufacturer to ensure that you get the right material and processing for your needs.