How to effectively solve the common defects in mold processingIn the process of mold processing, what annoys us most is some common defects. These defects will directly lead to the performance of the workpiece, or even the workpiece can not be used here. Therefore, we must try to avoid some defects when we process the …
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What details should be paid attention to in plastic mold moldingPlastic mold is a tool for producing plastic products, and it is also a tool for giving plastic products complete structure and accurate size. Plastic molding is a processing method used in batch production of some parts with complex shapes. In order to meet the …
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Understanding Plastic Injection Molding: A Comprehensive Guide
Introduction Plastic injection molding is a widely used manufacturing process in the production of various plastic products. It is a process that involves melting plastic pellets and injecting them into a mold cavity, where the plastic cools and solidifies into the desired shape. Plastic injection molding is used to produce a wide range of products, from small components to large and complex parts. In this article, we will take a closer look at plastic injection molding, its process, materials used, design considerations, common defects, troubleshooting, and benefits and limitations. What is Plastic Injection Molding? Plastic injection molding is a manufacturing...
How to improve plastic mold production efficiency and plastic mold technology?
How to improve plastic mold production efficiency and plastic mold technology?Now the mold industry focuses on how to improve production efficiency, shorten the development cycle, improve the technical level of plastic mold, and reduce production costs. How to improve the production efficiency and technology of plastic mold? 1、 Implement concurrent engineering in the whole process The whole process of concurrent engineering is one of the most effective ways to shorten the development cycle of plastic mold. The so-called concurrent engineering means that all processes and links in the plastic mold development process should be carried out synchronously, in parallel, and...
How large is it better to cooperate with mold suppliers? Large scale, medium scale or small scale? The choice in this regard depends on the situation. If we only consider the scale of the factory, many people will think that the larger the scale is, the better, because the scale is large and the facilities are complete! Its size also indirectly reflects the high and low degree of customer selection! On the other hand, the larger the scale, the more difficult the price is. Whether the selected mold factory regards you as an important customer, that is, whether it attaches...
Plastic mold processes a series of plastic parts with different shapes and sizes
Plastic mold processes a series of plastic parts with different shapes and sizes Plastic mold is a kind of combination mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding. A series of plastic parts with different shapes and sizes can be processed with the coordinated changes of the convex, concave and auxiliary molding systems.The plastic mold is composed of a moving mold and a fixed mold. The moving mold is installed on the moving template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding...
Improper heat treatment process of mould is easy to cause failure of plastic mould
Improper heat treatment process of mould is easy to cause failure of plastic mould The failure of plastic mould is mainly caused by improper heat treatment process of mould, such as improper selection of heat treatment process parameters such as heating temperature, holding time and cooling speed. During the processing of plastic mold, cracks or deformation, surface oxidation and decarburization are mainly caused by mold failure. First of all, it is about the influence of oxidation and decarburization, mainly because the mold quenching is stopped at high temperature, but can not be strictly controlled. In addition, after decarburization on the...
When forming conditions can not solve the problem, consider repairing the mold
When forming conditions can not solve the problem, consider repairing the moldAt present, plastic mold has become the most common item in people's daily life. After 20 years of development, the quality of mold has always been in the forefront of the world. The plastic mold of many manufacturers has a bad phenomenon, and the reasons are complex, including mold and process conditions. The two are often handed over together. Although the plastic mold design is carried out under the expected process conditions when the molding materials and equipment are selected, people's understanding is often incomplete. Therefore, the mold test...
Bending size of the mold, no unloading, uneven feeding, poor riveting
Bending size of the mold, no unloading, uneven feeding, poor riveting
Causes of Shrinkage Marks at Thicker Positions of Plastic Mold Parts
Causes of Shrinkage Marks at Thicker Positions of Plastic Mold Parts Shrinkage is more severe at thicker locations of plastic mold parts, such as rib or protrusion, than at adjacent locations, because the cooling rate of thicker areas is much slower than that of surrounding areas. Different cooling rates lead to the formation of concavity at the joint surface, which is known as the shrinkage mark. This kind of defect seriously limits the design and molding of injection mold products for household appliances, especially for large thick wall products such as the inclined case of TV and the display case....
Process of proofreading, drawing review, drawing tracing and printing of mold design
Process of proofreading, drawing review, drawing tracing and printing of mold designProofreading, reviewing, tracing and printing (1) Relationship between mould and its parts and plastic part drawings Whether the material, hardness, dimensional accuracy and structure of the mold and mold parts meet the requirements of the plastic part drawing. (2) Plastic parts Whether the flow, shrinkage cavity, weld line, crack, and demoulding slope of plastic material flow affect the requirements for the use performance, dimensional accuracy, surface quality, etc. of plastic parts. Whether the pattern design is insufficient, whether the processing is simple, and whether the shrinkage of the molding...
After the mold is tested, it needs to sort out the data for archiving
After the mold is tested, it needs to sort out the data for archiving Sort out data for archivingAfter the test, if the mold is not used temporarily, it should be completely wiped off the mold residue, dust, oil stain, etc., coated with butter or other antirust oil or antirust agent, and locked in the storage place. The technical data generated during the period from the design of the mold to the successful processing of the mold and the qualified inspection, such as the assignment, the production drawing, the technical specification, the general assembly drawing of the mold, the mold...
What are the steps of the plastic mold processing process?Plastic mold processing refers to the processing of plastic molding and plastic blank making tools. It consists of upper mold and lower mold. In our mold factory, plastic mold processing is a very important process. Die processing refers to the processing of forming and blank making tools, and also includes shearing die and die cutting die. What is the processing flow of plastic mold?Generally, the mold consists of upper mold and lower mold. Place the steel plate between the upper and lower molds, and realize the forming of materials under the...
What are the structures of the plastic moldPlastic mold is a kind of combination mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding. A series of plastic parts with different shapes and sizes can be processed with the coordinated changes of the convex, concave and auxiliary molding systems. What structures are plastic molds made of? A plastic mold is a specialized tool used in the manufacturing process of plastic products. It is designed to shape raw plastic materials into specific shapes, sizes, and dimensions according to the requirements of the product design. The structure...
Standard for exhaust of injection mold after adjusting injection molding process parameters
Standard for exhaust of injection mold after adjusting injection molding process parameters In the process of plastic mold injection molding, problems such as white top, black spot, shrinkage, bubble, silver wire, flash, etc. are often encountered in plastic parts. If the plastic products still have insufficient filling, high internal stress, bubbles and other phenomena after adjusting the injection molding process parameters, this is likely to be the exhaust problem of the plastic mold.In the manufacturing of injection mold, the exhaust of injection mold is a very important link. The exhaust of injection mold can represent the overall structure of injection...
China's plastic mold industry adheres to market demand orientation
In recent years, China's mold manufacturing industry has achieved steady and rapid development and has become one of the new pillar industries in China's economic development. In 2022, facing the complex and changeable economic situation at home and abroad, the plastic products industry will adhere to the domestic and foreign market demand as the guide, increase the economic adjustment and transformation and upgrading speed, and achieve the good results of simultaneous growth of development speed and economic benefits, and further expansion of import and export trade scale.From January to April this year, the growth rate of China's plastic products industry...
Moulds play an essential role in the manufacturing industry, from producing small parts to large structures. For this reason, finding the right mould supplier is crucial to ensure the quality and efficiency of your production process. However, with so many options available, it can be challenging to choose the right one. In this article, we will provide a comprehensive guide on how to find the right mould supplier for your business. Identify your moulding requirements: Before you start looking for a mould supplier, you need to identify your moulding requirements. This includes the material, size, complexity, and volume of your...
How to Improve Mold Quality in Plastic Mold ManufacturingPlastic mold manufacturing is a very complex process. From the initial design, processing, assembly, debugging and other steps to the actual use, in the entire life cycle, the impact of each process on the quality of plastic mold must be considered, and every detail must be in place, so as to improve the quality of the final plastic mold. Plastic mold manufacturing is a complex process that requires a high level of expertise and attention to detail. One of the most important aspects of plastic mold manufacturing is ensuring the quality of...
Which kind of mould factory is better for cooperation? Foreign capital or private
Which kind of mould factory is better for cooperation? Foreign capital or private At present, there are many foreign, Taiwan, Hong Kong and private mold factories to choose from in the Pearl River Delta and Yangtze River Delta regions of China. The advantages and disadvantages of mold factories with various qualifications are as follows. (1) Foreign mold factory Foreign mold factories have standardized management, perfect processes, strong sense of service, and guaranteed quality and service. These characteristics also determine the high cost, which means that the cost of mold opening will be relatively high. If we focus on product quality...
How to choose a reasonable plastic mold cooperation factory?
How to choose a reasonable plastic mold cooperation factory? Reasonable selection of cooperative manufacturers is often the first step to successMany customers are blind when they choose plastic mold manufacturers. Now many small factories on the Internet cheat customers after packaging. They often offer much lower prices than their peers to tempt customers to place orders. How to judge when choosing a high-quality plastic mold manufacturer? Plastic mold cooperation factories play an essential role in the manufacturing industry, providing companies with the necessary tools to produce high-quality plastic products efficiently. However, choosing a reliable plastic mold cooperation factory can be...
The reason why it is difficult to make money in the widely used plastic mold industry
The reason why it is difficult to make money in the widely used plastic mold industryWith the progress of processing technology and production equipment, plastic molds use plastic materials as raw materials. Thermoplastic/thermosetting plastic products processed by different production and processing processes, such as hollow molding, are increasingly used in different occasions of production and life. Plastic molds are widely used in different industries, such as light industrial machinery, agriculture and forestry transportation. 1、 The domestic production and demand contradiction of high-grade plastic mold products is prominent Due to the large gap between China's molds and the world's advanced level...
Causes and Solutions of Transparent Defects in Plastic Moulds
Causes and Solutions of Transparent Defects in Plastic MouldsPlastic mold is the mother of industry, and now the release of new products will involve plastic. Plastic mold molding technology is a widely used production method of plastic products. Many kinds of plastic products are produced by plastic manufacturers using plastic machines. For example, the mobile phone case that is very popular in our life is one of them. However, many plastic mold manufacturers with immature technology often show some shiny silver lines when making transparent products using TPU, PC and other materials, As a result, the aesthetics of products are...
The Benefits and Process of Overmolding: A Comprehensive Guide
Overmolding is a popular manufacturing process that involves injecting a second material over a first substrate to create a multi-layered product. This technique offers several benefits, including improved product functionality, enhanced aesthetics, and increased durability. In this article, we will provide a comprehensive guide on the benefits and process of overmolding. What is overmolding? Overmolding is a manufacturing process that involves injecting a second material over a first substrate to create a multi-layered product. The process typically involves using two different materials, such as a hard plastic and a soft rubber, to create a product that is both rigid and...
After the mold processing is completed, the mold must be tested and repaired
After the mold processing is completed, the mold must be tested and repairedMold test and repairAlthough the mold design is carried out under the expected process conditions when the molding materials and equipment are selected, people's understanding is often incomplete, so the mold test must be carried out after the mold processing is completed to see how the quality of the molded parts is. After finding that it is always the case, repair the mold to eliminate errors. There are many types of plastic parts with undesirable phenomena, and the causes are very complex, including mold and process conditions. Before...
Processing technology and characteristics of automobile mould
Stamping parts on automobile body are generally divided into covering parts, beam frame parts and general stamping parts. The stamping part that can clearly represent the image characteristics of the automobile is the automobile panel. Therefore, the automobile die referred to by GATT can be said to be "automobile panel stamping die". It is called automobile panel die for short. For example, trimming die for front door outer panel, punching die for front door inner panel, etc. Of course, there are not only stamping parts on the car body. The die of all stamping parts on the automobile is called...
Unfavorable factors of transforming plastic processing into high-tech emerging manufacturing industryMoulds are various molds and tools used in industrial production to obtain required products by injection molding, blow molding, extrusion, die-casting or forging molding, smelting, stamping and other methods. It is reported that this year, China's mold manufacturing industry will focus on system innovation, scientific and technological innovation, and quality model innovation to establish a more complete industry innovation support system, promote green and low-carbon development of the industry, and transform the plastic processing industry from a traditional manufacturing industry to a high-tech emerging manufacturing industry as soon as possible....
How to select mold manufacturers with complete supporting equipment
How to select mold manufacturers with complete supporting equipment It is suggested that you should pay attention to one basic common sense when purchasing, that is, you must choose a manufacturer with complete supporting equipment, that is, a mold factory with "five essentials", that is, you must have supporting precision CNC machining center, slow wire cutting, EDM mirror spark machine, high-speed and high-precision injection molding machine, three-dimensional and anime measuring instruments and other important necessary equipment for mold processing, production and testing, This point must be taken as the key to the evaluation and final selection. If there is no...
The "flash" of injection mold is caused by the failure of mold or machine clamping force
The "flash" of injection mold is caused by the failure of mold or machine clamping force Injection mold is an important process equipment for producing various industrial products. With the rapid development of the plastic industry and the promotion and application of plastic products in aviation, aerospace, electronics, machinery, shipbuilding and automotive industries, the requirements of products on molds are increasingly high. During the injection mold process, flash (also known as overflow, flaring, burr, etc.) may occur. The flash mostly occurs at the opening and closing position of the mold, such as the parting surface of the moving mold and...
Technical progress has doubled the demand for plastic molds Plastic mold is the mother of industry, and now the release of new products will involve plastic. With the continuous improvement of the international status of China's manufacturing industry, the plastic mold industry has achieved rapid development, the demand for plastic molds has doubled, and its production cycle is getting shorter and shorter. Therefore, it is urgent to speed up the pace of technological progress and innovation of plastic mold. Only by mastering the latest plastic mold technology can we improve our competitiveness and open up new market areas. In recent...
The Importance of Hot Runner in Plastic Mold Injection Processing
The Importance of Hot Runner in Plastic Mold Injection Processing Plastic mold injection molding is a method of industrial product production modeling. Plastic injection molding and plastic injection molding are usually used for products. Injection molding can also be divided into injection molding and die-casting. In plastic mold injection processing, hot runner and mold are used together and play a very important role. For example, in the plastic mold injection production of ultra-thin parts (such as displays), it is easy to produce high-precision and high-quality products by using hot runner; For plastic mold injection materials with poor fluidity (such as...
What impact will the temperature of plastic mold have on product processing
What impact will the temperature of plastic mold have on product processingPlastic mold is known as the "mother of industry". Its application can be traced back to the "ancient times". In the past few decades, with the rolling of the wheel of the scientific and technological revolution, the mold manufacturing industry opened a new chapter. With the rapid development of technology, it has made great contributions to the processing and manufacturing industry. The temperature of plastic mold is a very important link for injection molding. If the temperature of the plastic mold is well controlled, the processed product will be...
What are the common engineering plastics for automobile parts molds?
What are the common engineering plastics for automobile parts molds? With the development of automobile lightweight and the increase of automobile production, the amount of plastic used in automobiles is increasing. In recent years, the market demand for energy conservation and consumption reduction has been exerting pressure on the lightweight design of automobiles. In order to better adapt to the increasingly strict market regulation, many auto parts manufacturers have been looking for environment-friendly materials to replace traditional plastics. So let's take a look at which plastics are used in automobile parts molds? Engineering plastics Engineering plastics are also widely used...
