How to effectively solve the common defects in mold processingIn the process of mold processing, what annoys us most is some common defects. These defects will directly lead to the performance of the workpiece, or even the workpiece can not be used here. Therefore, we must try to avoid some defects when we process the …
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How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding Injection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. Injection molding is a processing method used in batch production of some parts with complex shapes. In the process …
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How to effectively solve the common defects in mold processing
How to effectively solve the common defects in mold processingIn the process of mold processing, what annoys us most is some common defects. These defects will directly lead to the performance of the workpiece, or even the workpiece can not be used here. Therefore, we must try to avoid some defects when we process the mold. Here is a magic weapon for this problem. Mold processing is a critical process used in the production of various products. However, during the mold processing process, several common defects can occur, leading to reduced product quality and performance. To effectively solve common defects...
How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding
How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding Injection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. Injection molding is a processing method used in batch production of some parts with complex shapes. In the process of injection molding production, the quality of the mold steel used by the injection mold factory determines the quality of the final product. Especially for some precision electronic products, the requirements for the injection mold are particularly high. So how should we choose the mold...
The Benefits and Process of Overmolding: A Comprehensive Guide
Overmolding is a popular manufacturing process that involves injecting a second material over a first substrate to create a multi-layered product. This technique offers several benefits, including improved product functionality, enhanced aesthetics, and increased durability. In this article, we will provide a comprehensive guide on the benefits and process of overmolding. What is overmolding? Overmolding is a manufacturing process that involves injecting a second material over a first substrate to create a multi-layered product. The process typically involves using two different materials, such as a hard plastic and a soft rubber, to create a product that is both rigid and...
Plastic mold manufacturers focus on developing molds with high technology content
Plastic mold manufacturers focus on developing molds with high technology content In recent years, although the growth rate of mould export is greater than that of import, the absolute amount of increase is still that of import is greater than that of export, which leads to the increase of mould foreign trade deficit year by year. This situation has improved in 2006 and the deficit has decreased slightly. There are two main reasons for the increase of the foreign trade deficit of moulds. First, the national economy continues to develop at a high speed, especially the rapid development of the...
Working principle of injection mould with consistent basic structure
Working principle of injection mould with consistent basic structureInjection mold is a tool for producing plastic products, and it is also a tool for giving plastic products complete structure and accurate size. Injection mold is a part that gives shape and size to plastics during molding. Although the structure of the mold may vary greatly due to different types and properties of plastics, shapes and structures of plastic products, and types of injection machines, the basic structure is the same. Injection molding is a processing method used in the mass production of some complex shaped parts. Specifically, the heated melted...
How to calculate the cost price of plastic mould correctly?1、 Look at the mold structure. Is it a two plate mold? Three plate mold? Is hot glue duct used? If there are any special requirements, such as reset first, push plate push out, need for reaming, oil cylinder, etc., make sure the mold structure is clear first.2、 Look at the material of the mold core. The size of the mold core and the difficulty of processing. For example, if there are many tendons and more electrodes are needed, the processing cost must be higher. There is also a difference between...
Drawing the mold structure and part drawings first in mold design
Drawing the mold structure and part drawings first in mold designIt is required to draw in accordance with the national drafting standards, but it is also required to combine the factory standards and factory custom drawing methods not specified by the state. Before drawing the general assembly drawing of the mold, the process drawing shall be drawn and shall meet the requirements of the production drawing and process data. The dimension guaranteed by the next process shall be marked with "process dimension" on the drawing. If no other machining is carried out after forming except for burr repair, the process...
Bending size of the mold, no unloading, uneven feeding, poor riveting
Bending size of the mold, no unloading, uneven feeding, poor riveting
After the mold is tested, it needs to sort out the data for archiving
After the mold is tested, it needs to sort out the data for archiving Sort out data for archivingAfter the test, if the mold is not used temporarily, it should be completely wiped off the mold residue, dust, oil stain, etc., coated with butter or other antirust oil or antirust agent, and locked in the storage place. The technical data generated during the period from the design of the mold to the successful processing of the mold and the qualified inspection, such as the assignment, the production drawing, the technical specification, the general assembly drawing of the mold, the mold...
Causes and Solutions of Transparent Defects in Plastic Moulds
Causes and Solutions of Transparent Defects in Plastic MouldsPlastic mold is the mother of industry, and now the release of new products will involve plastic. Plastic mold molding technology is a widely used production method of plastic products. Many kinds of plastic products are produced by plastic manufacturers using plastic machines. For example, the mobile phone case that is very popular in our life is one of them. However, many plastic mold manufacturers with immature technology often show some shiny silver lines when making transparent products using TPU, PC and other materials, As a result, the aesthetics of products are...
Mold classification and processing technology of vulcanized automobile tire
Classification of automobile tire molds: Processing technology of automobile tire mould (taking mould as an example): Mold Classification and Processing Technology of Vulcanized Automobile Tire Vulcanized automobile tires are essential components of modern vehicles. They are made using a complex manufacturing process that involves several stages, including mold classification and processing technology. In this article, we will explore the different types of molds used in tire manufacturing and the processing technologies used to produce high-quality vulcanized automobile tires. Mold Classification There are two main types of molds used in the manufacture of vulcanized automobile tires: Curing molds are used to...
Understanding Plastic Injection Molding: A Comprehensive Guide
Introduction Plastic injection molding is a widely used manufacturing process in the production of various plastic products. It is a process that involves melting plastic pellets and injecting them into a mold cavity, where the plastic cools and solidifies into the desired shape. Plastic injection molding is used to produce a wide range of products, from small components to large and complex parts. In this article, we will take a closer look at plastic injection molding, its process, materials used, design considerations, common defects, troubleshooting, and benefits and limitations. What is Plastic Injection Molding? Plastic injection molding is a manufacturing...
After the mold processing is completed, the mold must be tested and repaired
After the mold processing is completed, the mold must be tested and repairedMold test and repairAlthough the mold design is carried out under the expected process conditions when the molding materials and equipment are selected, people's understanding is often incomplete, so the mold test must be carried out after the mold processing is completed to see how the quality of the molded parts is. After finding that it is always the case, repair the mold to eliminate errors. There are many types of plastic parts with undesirable phenomena, and the causes are very complex, including mold and process conditions. Before...
8 knowledge points you must know if you want to do mold foreign trade
8 knowledge points you must know if you want to do mold foreign trade
Mold manufacturing technology covers all modern manufacturing technologies
Mold manufacturing technology covers all modern manufacturing technologiesThe rapid development of mold manufacturing technology has become an important part of modern manufacturing technology. For example, CAD/CAM technology of mould, laser rapid prototyping technology of mould, precision forming technology of mould, ultra precision machining technology of mould, dynamic simulation technology of flow, cooling and heat transfer process using finite element method and boundary element method in mould design, CIMS technology of mould, DNM technology and numerical control technology of mould that have been under development almost cover all modern manufacturing technologies.Nowadays, mold manufacturing technology is developing in the direction of accelerating...
What are the differences between plastic mold and injection mold?
What are the differences between plastic mold and injection mold?When a product is born, mold opening is essential. When we need to find a mold opening factory, we often think that injection mold and plastic mold are the same. To understand the difference between plastic mold and injection mold, please read this article, Plastic mold, a combined plastic mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding, mainly includes a female mold with a variable cavity composed of a female mold combination substrate, a female mold component and a female mold combination card board,...
What are the common engineering plastics for automobile parts molds?
What are the common engineering plastics for automobile parts molds? With the development of automobile lightweight and the increase of automobile production, the amount of plastic used in automobiles is increasing. In recent years, the market demand for energy conservation and consumption reduction has been exerting pressure on the lightweight design of automobiles. In order to better adapt to the increasingly strict market regulation, many auto parts manufacturers have been looking for environment-friendly materials to replace traditional plastics. So let's take a look at which plastics are used in automobile parts molds? Engineering plastics Engineering plastics are also widely used...
Process of proofreading, drawing review, drawing tracing and printing of mold design
Process of proofreading, drawing review, drawing tracing and printing of mold designProofreading, reviewing, tracing and printing (1) Relationship between mould and its parts and plastic part drawings Whether the material, hardness, dimensional accuracy and structure of the mold and mold parts meet the requirements of the plastic part drawing. (2) Plastic parts Whether the flow, shrinkage cavity, weld line, crack, and demoulding slope of plastic material flow affect the requirements for the use performance, dimensional accuracy, surface quality, etc. of plastic parts. Whether the pattern design is insufficient, whether the processing is simple, and whether the shrinkage of the molding...
How to select materials for plastic mouldsToday, with the rapid development of high-tech in the world, a variety of electronic products are overwhelming. And all kinds of electronic products can not be produced without plastic mold. Here we talk about how to choose the material of plastic mold.Internal mold: mainly refers to mold core, slider, lifter, insert, etc. For plastic mold without any requirements, 45 # steel and 50 # steel materials are generally used; P20 pre hardening plastic die steel is generally selected for ordinary requirements; 718 super pre hardening plastic mould steel must be selected for the plastic...
develop mold standard parts and implement specialized production of molds is important
It is very important to develop mold standard parts and implement specialized production of molds In recent years, the plastic mold industry has developed rapidly in China, which is followed by increasingly fierce market competition. After joining the WTO, foreign mold manufacturers enter the domestic market. To stand out in the fierce competition, it is crucial to develop mold standard parts and implement specialized production of molds.As one of the pillar industries of China's light industry, the plastic industry has maintained a growth rate of more than 10% in recent years. In the plastic industry, the market of plastic hardware...
The selection criteria for plastic mold manufacturers are quality, cycle, service and price
The selection criteria for plastic mold manufacturers are quality, cycle, service and priceAlthough price is important, quality, cycle and service are indispensable When it comes to manufacturing plastic products, choosing the right plastic mold manufacturer is crucial. With so many options available, it can be challenging to determine which one to select. There are several selection criteria to consider when choosing a plastic mold manufacturer, including quality, cycle time, service, and price. Quality: Quality is the most crucial factor when selecting a plastic mold manufacturer. The quality of the mold directly affects the quality of the finished product. A reputable...
When forming conditions can not solve the problem, consider repairing the mold
When forming conditions can not solve the problem, consider repairing the moldAt present, plastic mold has become the most common item in people's daily life. After 20 years of development, the quality of mold has always been in the forefront of the world. The plastic mold of many manufacturers has a bad phenomenon, and the reasons are complex, including mold and process conditions. The two are often handed over together. Although the plastic mold design is carried out under the expected process conditions when the molding materials and equipment are selected, people's understanding is often incomplete. Therefore, the mold test...
What 8 items should be included in the mold general assembly drawing
What 8 items should be included in the mold general assembly drawingThe general assembly drawing shall be drawn at a scale of 1:1 as far as possible, starting from the cavity, and the front view shall be drawn at the same time as other views. The general assembly drawing of the mould shall include the following contents: 1) Mold forming part structure2) Structure of the gating system and exhaust system.3) Parting surface and parting method.4) Outline structure and position of all connecting parts, positioning and guiding parts.5) Mark the cavity height dimension (not mandatory, as required) and the overall dimension...
What are the requirements for drawing all parts in mold design?
What are the requirements for drawing all parts in mold design?Drawing all partsThe sequence of drawing the part drawing from the general assembly drawing of the mold shall be: first inside then outside, first complex then simple, first molding parts, then structural parts. 1) Graphic requirements: be sure to draw according to the scale, and allow zooming in or out. The view selection is reasonable, the projection is correct, and the layout is appropriate. In order to make the processing patent number easy to understand and easy to assemble, the graphics should be consistent with the general assembly drawing as...
How can CNC milling realize nano mirror machining?Mirror machining system is used to reshape the rotating tool. Mirror machining can be realized by using the reshaped tool for machining. Muye iQ series machine tools are equipped with this system to process with ultra-high precision and ultra-high surface quality. Its finish machined surface roughness can reach Ra10nm, which greatly reduces the polishing time and avoids the distortion of optical surface caused by manual polishing in traditional processing technology. It is very suitable for optical mold processing in 3C and lamp industries.
The Importance of Effective Mold Design for Successful Production
Mold design is a crucial aspect of manufacturing products that require consistent quality, accuracy, and precision. Whether it's plastic parts, metal components, or any other type of product, mold design plays a vital role in ensuring that the final product meets the required standards. In this article, we'll delve into the importance of effective mold design, its benefits, and some tips for optimizing your mold design for successful production. What is Mold Design? Mold design is the process of creating a precise mold that can be used to produce multiple identical parts. The mold is created using specialized software, and...
Scrap jumping, waste plugging, poor flaring and uneven trimming of the mold
Scrap jumping, waste plugging, poor flaring and uneven trimming of the mold Scrap jumping, waste plugging, poor flaring, and uneven trimming are common problems that can occur during mold processing. Scrap jumping occurs when the mold produces products with excessive burrs or flash, which affects the product's appearance and performance. Waste plugging occurs when the mold cavity or runner is blocked, leading to incomplete product formation or even equipment damage. Poor flaring occurs when the product's edge is uneven, leading to poor aesthetics and performance. Uneven trimming occurs when the trimming process is not precise, leading to product size deviations...
The four elements of mould include quality, delivery period, price and service
The four elements of mould include quality, delivery period, price and service In the four elements of mould quality, delivery cycle, price and service, more and more users put the delivery cycle first. It has become a trend to require mold companies to deliver products as soon as possible. Enterprises try their best to improve their adaptability, technical level, equipment level, management level and efficiency are all effective means to shorten the mold production cycle. Vigorously improve the development ability, push forward the development work as far as possible, until it is involved in the product development of mold users,...
Plastic mold processes a series of plastic parts with different shapes and sizes
Plastic mold processes a series of plastic parts with different shapes and sizes Plastic mold is a kind of combination mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding. A series of plastic parts with different shapes and sizes can be processed with the coordinated changes of the convex, concave and auxiliary molding systems.The plastic mold is composed of a moving mold and a fixed mold. The moving mold is installed on the moving template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding...
Which kind of mould factory is better for cooperation? Foreign capital or private
Which kind of mould factory is better for cooperation? Foreign capital or private At present, there are many foreign, Taiwan, Hong Kong and private mold factories to choose from in the Pearl River Delta and Yangtze River Delta regions of China. The advantages and disadvantages of mold factories with various qualifications are as follows. (1) Foreign mold factory Foreign mold factories have standardized management, perfect processes, strong sense of service, and guaranteed quality and service. These characteristics also determine the high cost, which means that the cost of mold opening will be relatively high. If we focus on product quality...
