direct rapid tooling

Direct rapid tooling is a fast and cost-effective way to create functional prototypes and low-volume parts. By using additive manufacturing techniques and conventional machining methods, direct rapid tooling can produce complex geometries and high-quality finishes in a fraction of the time and cost of traditional tooling. Whether you need injection molding, die casting, or sheet metal forming, direct rapid tooling can help you turn your design into reality.

Scrap jumping, waste plugging, poor flaring and uneven trimming of the mold

Scrap jumping, waste plugging, poor flaring and uneven trimming of the mold Scrap jumping, waste plugging, poor flaring, and uneven trimming are common problems that can occur during mold processing. Scrap jumping occurs when the mold produces products with excessive burrs or flash, which affects the product's appearance and performance. Waste plugging occurs when the …

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Thermoset Molding Process: A Comprehensive Guide

Thermoset molding is a process of shaping thermoset materials, which are plastics that undergo irreversible chemical reactions when heated. Thermoset materials have high heat and chemical resistance, making them suitable for applications that require durability and stability. In this blog post, we will cover the following topics: What are thermoset materials and how do they differ from thermoplastics? Thermoset materials are plastics that consist of monomers or prepolymers that can cross-link to form three-dimensional networks when heated or cured. The cross-linking reaction is irreversible, meaning that once the thermoset material is formed, it cannot be melted or reshaped again. Thermoset...

Industrial Injection Plastics: A Comprehensive Guide

Industrial injection plastics are materials that are melted and injected into molds to create various products. Injection molding is one of the most common and versatile methods of manufacturing plastic parts. It can produce complex shapes with high precision and low cost. In this blog post, we will cover the following topics: What are industrial injection plastics and why are they used? Industrial injection plastics are synthetic or natural polymers that can be heated and molded into various shapes. They are used for a wide range of applications, such as automotive, medical, packaging, consumer goods, electronics, and more. Injection molding...

How To Choose A Custom Plastic Injection Molding Manufacturer

If you are looking for a reliable partner to produce high-quality plastic parts for your business, you need to consider several factors before choosing a custom plastic injection molding manufacturer. In this blog post, we will guide you through the process of selecting the best injection molder for your project and provide some tips on how to ensure a successful collaboration. Table of Content What is Plastic Injection Molding? Plastic injection molding is a manufacturing process that involves melting plastic resin and injecting it into a mold cavity under high pressure and temperature. The plastic solidifies and takes the shape...

Injection Moulding Definition: A Comprehensive Guide

This blog post will provide you with a comprehensive definition of injection moulding, a manufacturing process that can produce parts from various materials by injecting molten material into a mould. You will also learn about the history, equipment, process, troubleshooting, and applications of injection moulding. Table of Content What is Injection Moulding? Injection moulding (or molding in the US) is a manufacturing process that can produce parts from various materials by injecting molten material into a mould. The mould is a hollow cavity that has the shape and size of the desired part. The molten material can be a metal,...

Three Plate Injection Mould: A Comprehensive Guide

This article will provide you with a detailed overview of the three plate injection mould, a type of injection mould that consists of three separate plates. You will learn about the advantages, disadvantages, applications, and design considerations of this mould type. Table of Content What is a Three Plate Injection Mould? A three plate injection mould is a type of injection mould that consists of three separate plates – the core plate (B plate), the cavity plate (A plate), and the runner plate. The core plate is located on the moving side of the mould, while the cavity plate is...

How to Design and Assemble an Injection Mold

Learn the basics of injection mold design and assembly, and how to optimize your mold for better performance and quality. An injection mold is a tool that produces plastic parts by injecting molten material into a cavity. Injection molding is a widely used manufacturing process for mass-producing identical parts with good tolerances and design flexibility. In this article, we will explain how to design and assemble an injection mold, and what factors to consider during the process. Table of Content: Introduction Injection molding is a manufacturing technology for the mass-production of identical plastic parts with good tolerances and design flexibility....

Mould Assembly Parts: A Comprehensive Guide for Manufacturers

If you are a manufacturer of plastic products, you know how important it is to have high-quality mould assembly parts. Mould assembly parts are the components that make up the moulds that shape your plastic products. They include the core, cavity, runner, gate, ejector pins, cooling channels and more. In this blog post, we will explain what mould assembly parts are, why they are essential for your production process, how to choose the right ones for your needs and how to maintain them properly. We will also share some tips and best practices for improving your mould assembly performance and...

How to Choose a Custom Plastic Mold Supplier for Your Business

If you are looking for a custom plastic mold supplier to produce high-quality plastic parts for your business, you might be overwhelmed by the number of options available in the market. How do you know which supplier can meet your specifications, budget, and timeline? How do you ensure that you get the best value for your money and avoid any potential pitfalls? In this blog post, we will share some tips on how to choose a custom plastic mold supplier that can deliver on your expectations and help you grow your business. We will cover the following topics: What is...

Technical progress has doubled the demand for plastic molds

Technical progress has doubled the demand for plastic molds Plastic mold is the mother of industry, and now the release of new products will involve plastic. With the continuous improvement of the international status of China's manufacturing industry, the plastic mold industry has achieved rapid development, the demand for plastic molds has doubled, and its production cycle is getting shorter and shorter. Therefore, it is urgent to speed up the pace of technological progress and innovation of plastic mold. Only by mastering the latest plastic mold technology can we improve our competitiveness and open up new market areas. In recent...

Medical Device Plastic Injection Molding: A Guide for Medical Manufacturers

Plastic injection molding is a versatile and cost-effective method for producing medical device components. It can create complex shapes and designs with high precision and accuracy, while also offering a wide range of material choices and customization options. In this guide, we will explain what medical device plastic injection molding is, how it works, what are its advantages and applications, what are the common materials and techniques used, and what are the considerations and challenges involved in this process. Table of Content What is Medical Device Plastic Injection Molding? Medical device plastic injection molding is the process of manufacturing plastic...

How to Improve Mold Quality in Plastic Mold Manufacturing

How to Improve Mold Quality in Plastic Mold ManufacturingPlastic mold manufacturing is a very complex process. From the initial design, processing, assembly, debugging and other steps to the actual use, in the entire life cycle, the impact of each process on the quality of plastic mold must be considered, and every detail must be in place, so as to improve the quality of the final plastic mold. Plastic mold manufacturing is a complex process that requires a high level of expertise and attention to detail. One of the most important aspects of plastic mold manufacturing is ensuring the quality of...

Standard for exhaust of injection mold after adjusting injection molding process parameters

Standard for exhaust of injection mold after adjusting injection molding process parameters In the process of plastic mold injection molding, problems such as white top, black spot, shrinkage, bubble, silver wire, flash, etc. are often encountered in plastic parts. If the plastic products still have insufficient filling, high internal stress, bubbles and other phenomena after adjusting the injection molding process parameters, this is likely to be the exhaust problem of the plastic mold.In the manufacturing of injection mold, the exhaust of injection mold is a very important link. The exhaust of injection mold can represent the overall structure of injection...

Medical Plastic Mold Made In China: A Comprehensive Guide

Are you looking for a reliable and cost-effective plastic molding company that can produce high-quality medical plastic mold products for your business? Do you want to know more about the benefits and challenges of sourcing medical plastic mold products from China? If yes, then this blog post is for you. In this blog post, we will provide you with a comprehensive guide on medical plastic mold made in China. We will cover the following topics: By reading this blog post, you will gain valuable insights and information that will help you make informed decisions and achieve your business goals. What...

What auxiliary materials are used in plastic mold processing

What auxiliary materials are used in plastic mold processingPlastic mold is a tool that is used in the mold processing industry to match with the plastic mold forming machine, giving plastic mold products a complete configuration and accurate size. In order to improve the performance of the mold, various auxiliary materials such as fillers, plasticizers, lubricants, stabilizers, colorants, etc. should be added to the polymer to become a plastic mold with good performance. Now let's follow us to carefully understand some auxiliary materials of the plastic mold. Plastic mold processing is a complex and intricate process that requires the use...

Short Shot Injection Molding: What It Is and How to Avoid It

Short shot injection molding is a common defect in plastic injection molding that can affect the quality and performance of your products. In this article, we will explain what short shot injection molding is, what causes it, and how to prevent it. What is Short Shot Injection Molding? Short shot injection molding, also known as underfill, refers to the phenomenon of partial incompleteness at the end of the material flow, or partial underfill in multiple cavities of an injection mold. This means that the molten plastic does not fill the entire mold cavity, leaving gaps or thin areas in the...

Reverse Injection Molding: A Guide for Beginners

This article will introduce you to the concept of reverse injection molding, a process that can produce high-quality plastic products with minimal defects. You will learn about the features, advantages, and applications of this process, as well as some tips and best practices for using it effectively. Table of Content What is Reverse Injection Molding? Reverse injection molding is a type of injection molding that uses a different configuration of the mold components. In conventional injection molding, the core (the part that forms the inner surface of the product) is attached to the moving platen, while the cavity (the part...

What 8 items should be included in the mold general assembly drawing

What 8 items should be included in the mold general assembly drawingThe general assembly drawing shall be drawn at a scale of 1:1 as far as possible, starting from the cavity, and the front view shall be drawn at the same time as other views. The general assembly drawing of the mould shall include the following contents: 1) Mold forming part structure2) Structure of the gating system and exhaust system.3) Parting surface and parting method.4) Outline structure and position of all connecting parts, positioning and guiding parts.5) Mark the cavity height dimension (not mandatory, as required) and the overall dimension...

Process of proofreading, drawing review, drawing tracing and printing of mold design

Process of proofreading, drawing review, drawing tracing and printing of mold designProofreading, reviewing, tracing and printing (1) Relationship between mould and its parts and plastic part drawings Whether the material, hardness, dimensional accuracy and structure of the mold and mold parts meet the requirements of the plastic part drawing. (2) Plastic parts Whether the flow, shrinkage cavity, weld line, crack, and demoulding slope of plastic material flow affect the requirements for the use performance, dimensional accuracy, surface quality, etc. of plastic parts. Whether the pattern design is insufficient, whether the processing is simple, and whether the shrinkage of the molding...

Rely on technical personnel to improve the design and processing level of mold enterprises

Rely on technical personnel to improve the design and processing level of mold enterprises With the improvement of the design and processing level of mold enterprises, mold manufacturing is mainly relying on technology instead of bench work in the past. This is not only the change of means of production, but also the change of mode of production and the rise of ideas. This trend has led to the continuous improvement of die standardization, higher die precision, shorter production cycle, and lower fitter proportion, which has finally promoted the continuous improvement of the overall level of the die industry. At...

How to Optimize Injection Molding Pressure for Plastic Parts

Injection molding is a widely used manufacturing process for producing plastic parts. It involves injecting molten plastic into a mold cavity, where it cools and solidifies into the desired shape. One of the key parameters that affects the quality and performance of injection molded parts is the injection molding pressure. In this blog post, we will explain what injection molding pressure is, why it is important, and how to optimize it for different types of plastic parts. Table of Content What is Injection Molding Pressure? Injection molding pressure is the force applied by the injection unit to push the molten...

Plunger Type Injection Moulding: A Guide for Beginners

If you are looking for a simple and cost-effective way to produce plastic parts, you might want to consider plunger type injection moulding. This is a process that uses a plunger to inject molten plastic into a mould cavity, where it solidifies and takes the shape of the mould. Plunger type injection moulding is one of the oldest and simplest methods of injection moulding, and it has some advantages and disadvantages compared to other methods. In this article, we will explain what plunger type injection moulding is, how it works, what are its benefits and drawbacks, and what are some...

How To Choose A Reliable Mold Factory For Your Plastic Injection Molding Project

A brief introduction to the topic of plastic injection molding and why choosing a reliable mold factory is important for the success of your project. Table of Content Plastic injection molding is a widely used manufacturing process that can produce complex and high-quality parts from various materials. The process involves injecting molten plastic into a mold cavity, where it cools and solidifies into the desired shape. Plastic injection molding can offer many advantages, such as low cost, high efficiency, design flexibility, and environmental friendliness. However, plastic injection molding also requires a high level of precision and expertise, especially when it...

Step By Step Injection Moulding Process

Injection moulding is a widely used manufacturing process that can produce plastic parts with high precision, quality and efficiency. Injection moulding involves melting plastic granules and injecting them into a mould that has the shape and size of the desired product. The mould is then cooled and opened to release the product. In this blog post, we will explain the step by step injection moulding process in detail, covering the following topics: Designing the Mould The first step of the injection moulding process is designing the mould. The mould is a metal tool that has two halves: a fixed half...

High Volume Production Machining: A Guide For Manufacturers

High volume production machining is a process that involves producing large quantities of identical parts or products using computer-controlled machines. This process is widely used in industries such as automotive, defense, oil and gas, medical, and precision industrial parts. In this blog post, we will explain what high volume production machining is, why it is important, what are the benefits and challenges of this process, and how to optimize it for your manufacturing needs. Table of Content What is high volume production machining? High volume production machining is a type of manufacturing process that uses computer-controlled machines to produce large...

How to calculate the cost price of plastic mould correctly?

How to calculate the cost price of plastic mould correctly?1、 Look at the mold structure. Is it a two plate mold? Three plate mold? Is hot glue duct used? If there are any special requirements, such as reset first, push plate push out, need for reaming, oil cylinder, etc., make sure the mold structure is clear first.2、 Look at the material of the mold core. The size of the mold core and the difficulty of processing. For example, if there are many tendons and more electrodes are needed, the processing cost must be higher. There is also a difference between...

PlasTech Molding: A Leader In Custom Plastic Injection Molding

PlasTech Molding is a company that specializes in custom plastic injection molding for various industries and applications. In this blog post, we will introduce you to PlasTech Molding, its history, capabilities, products, and benefits. We will also share some tips on how to choose the right plastic injection molding partner for your project. Table of Content What is Plastic Injection Molding? Plastic injection molding is a process that involves melting plastic pellets and injecting them into a mold cavity under high pressure. The mold cavity is shaped like the desired product, and it can have complex features and details. The...

Finding the Right Mould Supplier: A Comprehensive Guide

Moulds play an essential role in the manufacturing industry, from producing small parts to large structures. For this reason, finding the right mould supplier is crucial to ensure the quality and efficiency of your production process. However, with so many options available, it can be challenging to choose the right one. In this article, we will provide a comprehensive guide on how to find the right mould supplier for your business. Identify your moulding requirements: Before you start looking for a mould supplier, you need to identify your moulding requirements. This includes the material, size, complexity, and volume of your...

How to Create a Plastic Part Costing Sheet for Your Manufacturing Project

Learn how to create a plastic part costing sheet that helps you estimate the cost of your plastic parts and optimize your manufacturing process. Table of content: Introduction If you are planning to manufacture plastic parts for your product, you need to have a clear idea of how much it will cost you. Plastic parts can vary widely in size, shape, complexity, and quality, and each of these factors can affect the cost of production. To help you estimate the cost of your plastic parts and optimize your manufacturing process, you need to create a plastic part costing sheet. A...

Barrel In Injection Moulding: What You Need To Know

Barrel in injection moulding is one of the most important components of an injection moulding machine. It is where the plastic material is heated, melted, and injected into the mould cavity. In this blog post, we will explain what barrel in injection moulding is, how it works, what are its functions and features, and how to maintain it properly. Table of Content What is Barrel in Injection Moulding? Barrel in injection moulding, also known as material tube and barrel, is a metallic cylinder that houses the screw or plunger in the injection moulding machine. The barrel is connected to the...

How to Design a CAD Model: A Complete Guide

CAD modelling or computer-aided design is the process of creating digital representations of physical objects or structures using specialized software. CAD models are used for various purposes, such as 3D printing, prototyping, rendering, simulation, analysis and documentation. In this article, we will explain what CAD modelling is, why it is important, and how to design a CAD model step by step. Table of Content What is CAD Modelling? CAD modelling is the use of computers to create, modify, analyze and optimize the design of an object or structure. CAD software allows users to create 2D drawings or 3D models that...