mold design

The Importance of Effective Mold Design for Successful Production

mold design, mold industry, mold manufacturing

Mold design is a crucial aspect of manufacturing products that require consistent quality, accuracy, and precision. Whether it's plastic parts, metal components, or any other type of product, mold design plays a vital role in ensuring that the final product meets the required standards. In this article, we'll delve into the importance of effective mold …

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Pits to be avoided when purchasing personnel select appropriate mold suppliers

design for molding, injection mold, injection molders, injection molding, injection moulding, injection moulding process, mold design, molding machine, molding supplier, molds design, mould design, mould supplier, plastic injection mold, plastic injection molding, plastic molded, plastic molding, plastics molds, pvc mold, rubber molding

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mold design

What conditions should the cooling water design of plastic mold meet?

What conditions should the cooling water design of plastic mold meet? 1、 The edge distance between water conveyance and product material level shall not be less than 10MM generally, and shall be designed between 10MM and 12MM as far as possible; Alloy die is generally 25MM; 2、 The design of water transport margin and insert needle, thimble, ejector sleeve, insert material level margin is as follows: ① The edge distance between the water conveyance edge and the insert pin, thimble, barrel and insert material level of the internal mold less than 200MM shall not be less than 3.5MM:② For the...

How can CNC milling realize nano mirror machining?

How can CNC milling realize nano mirror machining?Mirror machining system is used to reshape the rotating tool. Mirror machining can be realized by using the reshaped tool for machining. Muye iQ series machine tools are equipped with this system to process with ultra-high precision and ultra-high surface quality. Its finish machined surface roughness can reach Ra10nm, which greatly reduces the polishing time and avoids the distortion of optical surface caused by manual polishing in traditional processing technology. It is very suitable for optical mold processing in 3C and lamp industries.

Causes of Shrinkage Marks at Thicker Positions of Plastic Mold Parts

Causes of Shrinkage Marks at Thicker Positions of Plastic Mold Parts Shrinkage is more severe at thicker locations of plastic mold parts, such as rib or protrusion, than at adjacent locations, because the cooling rate of thicker areas is much slower than that of surrounding areas. Different cooling rates lead to the formation of concavity at the joint surface, which is known as the shrinkage mark. This kind of defect seriously limits the design and molding of injection mold products for household appliances, especially for large thick wall products such as the inclined case of TV and the display case....

Pits to be avoided when purchasing personnel select appropriate mold suppliers

Pits to be avoided when purchasing personnel select appropriate mold suppliers (1) Never blindly believe in low purchase prices. There are always some traps hidden behind the low price, which are unknown to us. We can either pass the shoddy goods off as shoddy ones or cut corners. We should know that any mold factory has to pay rent, water and electricity, support workers and make profits. (2) Be sure to find a mold factory with complete supporting equipment. I learned this lesson once when I was purchasing. At that time, I chose a small workshop mold factory because of...

The "flash" of injection mold is caused by the failure of mold or machine clamping force

The "flash" of injection mold is caused by the failure of mold or machine clamping force Injection mold is an important process equipment for producing various industrial products. With the rapid development of the plastic industry and the promotion and application of plastic products in aviation, aerospace, electronics, machinery, shipbuilding and automotive industries, the requirements of products on molds are increasingly high. During the injection mold process, flash (also known as overflow, flaring, burr, etc.) may occur. The flash mostly occurs at the opening and closing position of the mold, such as the parting surface of the moving mold and...

How to improve plastic mold production efficiency and plastic mold technology?

How to improve plastic mold production efficiency and plastic mold technology?Now the mold industry focuses on how to improve production efficiency, shorten the development cycle, improve the technical level of plastic mold, and reduce production costs. How to improve the production efficiency and technology of plastic mold? 1、 Implement concurrent engineering in the whole process The whole process of concurrent engineering is one of the most effective ways to shorten the development cycle of plastic mold. The so-called concurrent engineering means that all processes and links in the plastic mold development process should be carried out synchronously, in parallel, and...

How to Improve Mold Quality in Plastic Mold Manufacturing

How to Improve Mold Quality in Plastic Mold ManufacturingPlastic mold manufacturing is a very complex process. From the initial design, processing, assembly, debugging and other steps to the actual use, in the entire life cycle, the impact of each process on the quality of plastic mold must be considered, and every detail must be in place, so as to improve the quality of the final plastic mold. Plastic mold manufacturing is a complex process that requires a high level of expertise and attention to detail. One of the most important aspects of plastic mold manufacturing is ensuring the quality of...

How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding

How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding Injection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. Injection molding is a processing method used in batch production of some parts with complex shapes. In the process of injection molding production, the quality of the mold steel used by the injection mold factory determines the quality of the final product. Especially for some precision electronic products, the requirements for the injection mold are particularly high. So how should we choose the mold...

What are the common engineering plastics for automobile parts molds?

What are the common engineering plastics for automobile parts molds? With the development of automobile lightweight and the increase of automobile production, the amount of plastic used in automobiles is increasing. In recent years, the market demand for energy conservation and consumption reduction has been exerting pressure on the lightweight design of automobiles. In order to better adapt to the increasingly strict market regulation, many auto parts manufacturers have been looking for environment-friendly materials to replace traditional plastics. So let's take a look at which plastics are used in automobile parts molds? Engineering plastics Engineering plastics are also widely used...

Plastic mold is a tool for producing plastic products

Plastic mold is a tool for producing plastic products. It is composed of several groups of parts, in which there is a molding cavity. During injection molding, the mold is clamped on the injection molding machine, the molten plastic is injected into the molding mold cavity, cooled and shaped in the cavity, then the upper and lower molds are separated, the products are ejected from the mold cavity through the ejection system, and finally the mold is closed for the next injection molding. The entire injection molding process is cyclic. In general, if there is a ready mold template for...

The Importance of Hot Runner in Plastic Mold Injection Processing

The Importance of Hot Runner in Plastic Mold Injection Processing Plastic mold injection molding is a method of industrial product production modeling. Plastic injection molding and plastic injection molding are usually used for products. Injection molding can also be divided into injection molding and die-casting. In plastic mold injection processing, hot runner and mold are used together and play a very important role. For example, in the plastic mold injection production of ultra-thin parts (such as displays), it is easy to produce high-precision and high-quality products by using hot runner; For plastic mold injection materials with poor fluidity (such as...

Die punch is easy to break, iron filings, poor sprouting and molding

One minute understanding of the eight steps of plastic injection molding

One minute understanding of the eight steps of plastic injection molding Injection molding, also known as injection molding, is an injection molding method. The advantages of the injection molding method are fast production speed, high efficiency, automatic operation, a wide variety of patterns, shapes from simple to complex, and sizes from large to small. Moreover, the product size is accurate, the product is easy to be updated, and it can form parts with complex shapes. Injection molding is applicable to mass production, products with complex shapes and other molding processing fields. What are the steps of plastic injection molding?

Plastic mold processes a series of plastic parts with different shapes and sizes

Plastic mold processes a series of plastic parts with different shapes and sizes Plastic mold is a kind of combination mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding. A series of plastic parts with different shapes and sizes can be processed with the coordinated changes of the convex, concave and auxiliary molding systems.The plastic mold is composed of a moving mold and a fixed mold. The moving mold is installed on the moving template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding...

8 knowledge points you must know if you want to do mold foreign trade

How do engineers calculate the price of plastic molds?

How do engineers calculate the price of plastic molds?All kinds of tools and products used in our daily production and life, ranging from the base and body shell of the machine tool to the shell of a germ head screw, button and various household appliances, are closely related to the plastic mold. Now let's talk about how to calculate the price of plastic mold. Calculating the price of plastic molds can be a complex process that involves a variety of factors. It requires the expertise of experienced engineers who can take into account different variables to provide a comprehensive estimate....

How to maintain the injection mould for producing plastic products

How to maintain the injection mould for producing plastic productsInjection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. Injection molding is a processing method used in the mass production of some parts with complex shapes. Specifically, it refers to the injection of heated melted plastic into the mold cavity under high pressure by an injection molding machine, and the molded products are obtained after cooling and curing. In daily production, the injection mold needs effective maintenance, which can increase the service life of the mold...

Finding the Right Mould Supplier: A Comprehensive Guide

Moulds play an essential role in the manufacturing industry, from producing small parts to large structures. For this reason, finding the right mould supplier is crucial to ensure the quality and efficiency of your production process. However, with so many options available, it can be challenging to choose the right one. In this article, we will provide a comprehensive guide on how to find the right mould supplier for your business. Identify your moulding requirements: Before you start looking for a mould supplier, you need to identify your moulding requirements. This includes the material, size, complexity, and volume of your...

How to select materials for plastic moulds

How to select materials for plastic mouldsToday, with the rapid development of high-tech in the world, a variety of electronic products are overwhelming. And all kinds of electronic products can not be produced without plastic mold. Here we talk about how to choose the material of plastic mold.Internal mold: mainly refers to mold core, slider, lifter, insert, etc. For plastic mold without any requirements, 45 # steel and 50 # steel materials are generally used; P20 pre hardening plastic die steel is generally selected for ordinary requirements; 718 super pre hardening plastic mould steel must be selected for the plastic...

Plastic mold manufacturers focus on developing molds with high technology content

Plastic mold manufacturers focus on developing molds with high technology content In recent years, although the growth rate of mould export is greater than that of import, the absolute amount of increase is still that of import is greater than that of export, which leads to the increase of mould foreign trade deficit year by year. This situation has improved in 2006 and the deficit has decreased slightly. There are two main reasons for the increase of the foreign trade deficit of moulds. First, the national economy continues to develop at a high speed, especially the rapid development of the...

develop mold standard parts and implement specialized production of molds is important

It is very important to develop mold standard parts and implement specialized production of molds In recent years, the plastic mold industry has developed rapidly in China, which is followed by increasingly fierce market competition. After joining the WTO, foreign mold manufacturers enter the domestic market. To stand out in the fierce competition, it is crucial to develop mold standard parts and implement specialized production of molds.As one of the pillar industries of China's light industry, the plastic industry has maintained a growth rate of more than 10% in recent years. In the plastic industry, the market of plastic hardware...

What are the steps of the plastic mold processing process?

What are the steps of the plastic mold processing process?Plastic mold processing refers to the processing of plastic molding and plastic blank making tools. It consists of upper mold and lower mold. In our mold factory, plastic mold processing is a very important process. Die processing refers to the processing of forming and blank making tools, and also includes shearing die and die cutting die. What is the processing flow of plastic mold?Generally, the mold consists of upper mold and lower mold. Place the steel plate between the upper and lower molds, and realize the forming of materials under the...

The Benefits and Process of Overmolding: A Comprehensive Guide

Overmolding is a popular manufacturing process that involves injecting a second material over a first substrate to create a multi-layered product. This technique offers several benefits, including improved product functionality, enhanced aesthetics, and increased durability. In this article, we will provide a comprehensive guide on the benefits and process of overmolding. What is overmolding? Overmolding is a manufacturing process that involves injecting a second material over a first substrate to create a multi-layered product. The process typically involves using two different materials, such as a hard plastic and a soft rubber, to create a product that is both rigid and...

How large is it better to cooperate with mold suppliers?

How large is it better to cooperate with mold suppliers? Large scale, medium scale or small scale? The choice in this regard depends on the situation. If we only consider the scale of the factory, many people will think that the larger the scale is, the better, because the scale is large and the facilities are complete! Its size also indirectly reflects the high and low degree of customer selection! On the other hand, the larger the scale, the more difficult the price is. Whether the selected mold factory regards you as an important customer, that is, whether it attaches...

Processing technology and characteristics of automobile mould

Stamping parts on automobile body are generally divided into covering parts, beam frame parts and general stamping parts. The stamping part that can clearly represent the image characteristics of the automobile is the automobile panel. Therefore, the automobile die referred to by GATT can be said to be "automobile panel stamping die". It is called automobile panel die for short. For example, trimming die for front door outer panel, punching die for front door inner panel, etc. Of course, there are not only stamping parts on the car body. The die of all stamping parts on the automobile is called...

How can the company effectively reduce the cost of mold procurement?

How can the company effectively reduce the cost of mold procurement? For cost control, first of all, it is necessary to understand the expected order quantity of new products from the personnel of the Marketing Department? Is it huge?In the development and review stage of new products, if the estimated order quantity does not reach more than 500000, it is recommended not to harden the mold, but directly open the soft mold, which is commonly referred to as the test mold. The cost of the soft mold is low. If the market response is poor, some unnecessary costs for opening...

What are the requirements for drawing all parts in mold design?

What are the requirements for drawing all parts in mold design?Drawing all partsThe sequence of drawing the part drawing from the general assembly drawing of the mold shall be: first inside then outside, first complex then simple, first molding parts, then structural parts. 1) Graphic requirements: be sure to draw according to the scale, and allow zooming in or out. The view selection is reasonable, the projection is correct, and the layout is appropriate. In order to make the processing patent number easy to understand and easy to assemble, the graphics should be consistent with the general assembly drawing as...

After the mold is tested, it needs to sort out the data for archiving

After the mold is tested, it needs to sort out the data for archiving Sort out data for archivingAfter the test, if the mold is not used temporarily, it should be completely wiped off the mold residue, dust, oil stain, etc., coated with butter or other antirust oil or antirust agent, and locked in the storage place. The technical data generated during the period from the design of the mold to the successful processing of the mold and the qualified inspection, such as the assignment, the production drawing, the technical specification, the general assembly drawing of the mold, the mold...

What auxiliary materials are used in plastic mold processing

What auxiliary materials are used in plastic mold processingPlastic mold is a tool that is used in the mold processing industry to match with the plastic mold forming machine, giving plastic mold products a complete configuration and accurate size. In order to improve the performance of the mold, various auxiliary materials such as fillers, plasticizers, lubricants, stabilizers, colorants, etc. should be added to the polymer to become a plastic mold with good performance. Now let's follow us to carefully understand some auxiliary materials of the plastic mold. Plastic mold processing is a complex and intricate process that requires the use...

How to choose a reasonable plastic mold cooperation factory?

How to choose a reasonable plastic mold cooperation factory? Reasonable selection of cooperative manufacturers is often the first step to successMany customers are blind when they choose plastic mold manufacturers. Now many small factories on the Internet cheat customers after packaging. They often offer much lower prices than their peers to tempt customers to place orders. How to judge when choosing a high-quality plastic mold manufacturer? Plastic mold cooperation factories play an essential role in the manufacturing industry, providing companies with the necessary tools to produce high-quality plastic products efficiently. However, choosing a reliable plastic mold cooperation factory can be...