overmolding

The Benefits and Process of Overmolding: A Comprehensive Guide

Overmolding is a popular manufacturing process that involves injecting a second material over a first substrate to create a multi-layered product. This technique offers several benefits, including improved product functionality, enhanced aesthetics, and increased durability. In this article, we will provide a comprehensive guide on the benefits and process of overmolding. What is overmolding? Overmolding …

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How can the company effectively reduce the cost of mold procurement?

How can the company effectively reduce the cost of mold procurement? For cost control, first of all, it is necessary to understand the expected order quantity of new products from the personnel of the Marketing Department? Is it huge?In the development and review stage of new products, if the estimated order quantity does not reach …

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overmolding

What are the technical requirements of the mold general assembly drawing?

What are the technical requirements of the mold general assembly drawing? Technical requirements for general assembly drawing of mould: 1) Performance requirements for some die systems. For example, assembly requirements for ejection system and sliding block core pulling structure.2) Requirements for die assembly process. For example, after the mold is assembled, the fitting clearance of the fitting surface of the parting surface shall not be greater than the parallelism requirements of the upper and lower parts of the mold, and the size determined by the assembly and the requirements for this size shall be indicated.3) Mold use, assembly and disassembly...

Six important factors are needed to purchase the right plastic mold

Six important factors are needed to purchase the right plastic moldPlastic mold is a kind of combination mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding. A series of plastic parts with different shapes and sizes can be processed with the coordinated changes of the convex, concave and auxiliary molding systems. In order to meet the needs of molded parts, we need to pay attention to some matters when selecting plastic molds, and put forward corresponding requirements. The following six requirements should be met when selecting more appropriate plastic molds. Choosing the right plastic...

The engineer designs the product considering the rationality of plastic mold making

The engineer designs the product considering the rationality of plastic mold making Product engineers need to consider the rationality of mold making when designing productsMany customers only pay attention to the design and R&D speed of products at the initial stage of new product development, ignoring the communication with plastic mold manufacturers, resulting in unnecessary losses. In the plastic manufacturing industry, engineers must consider the rationality of plastic mold making during the product design process. The design of a plastic product is closely related to the design of the plastic mold used for production. The mold design determines the quality...

Technical progress has doubled the demand for plastic molds

Technical progress has doubled the demand for plastic molds Plastic mold is the mother of industry, and now the release of new products will involve plastic. With the continuous improvement of the international status of China's manufacturing industry, the plastic mold industry has achieved rapid development, the demand for plastic molds has doubled, and its production cycle is getting shorter and shorter. Therefore, it is urgent to speed up the pace of technological progress and innovation of plastic mold. Only by mastering the latest plastic mold technology can we improve our competitiveness and open up new market areas. In recent...

What auxiliary materials are used in plastic mold processing

What auxiliary materials are used in plastic mold processingPlastic mold is a tool that is used in the mold processing industry to match with the plastic mold forming machine, giving plastic mold products a complete configuration and accurate size. In order to improve the performance of the mold, various auxiliary materials such as fillers, plasticizers, lubricants, stabilizers, colorants, etc. should be added to the polymer to become a plastic mold with good performance. Now let's follow us to carefully understand some auxiliary materials of the plastic mold. Plastic mold processing is a complex and intricate process that requires the use...

How to calculate the cost price of plastic mould correctly?

How to calculate the cost price of plastic mould correctly?1、 Look at the mold structure. Is it a two plate mold? Three plate mold? Is hot glue duct used? If there are any special requirements, such as reset first, push plate push out, need for reaming, oil cylinder, etc., make sure the mold structure is clear first.2、 Look at the material of the mold core. The size of the mold core and the difficulty of processing. For example, if there are many tendons and more electrodes are needed, the processing cost must be higher. There is also a difference between...

How can CNC milling realize nano mirror machining?

How can CNC milling realize nano mirror machining?Mirror machining system is used to reshape the rotating tool. Mirror machining can be realized by using the reshaped tool for machining. Muye iQ series machine tools are equipped with this system to process with ultra-high precision and ultra-high surface quality. Its finish machined surface roughness can reach Ra10nm, which greatly reduces the polishing time and avoids the distortion of optical surface caused by manual polishing in traditional processing technology. It is very suitable for optical mold processing in 3C and lamp industries.

How do engineers calculate the price of plastic molds?

How do engineers calculate the price of plastic molds?All kinds of tools and products used in our daily production and life, ranging from the base and body shell of the machine tool to the shell of a germ head screw, button and various household appliances, are closely related to the plastic mold. Now let's talk about how to calculate the price of plastic mold. Calculating the price of plastic molds can be a complex process that involves a variety of factors. It requires the expertise of experienced engineers who can take into account different variables to provide a comprehensive estimate....

After the mold is tested, it needs to sort out the data for archiving

After the mold is tested, it needs to sort out the data for archiving Sort out data for archivingAfter the test, if the mold is not used temporarily, it should be completely wiped off the mold residue, dust, oil stain, etc., coated with butter or other antirust oil or antirust agent, and locked in the storage place. The technical data generated during the period from the design of the mold to the successful processing of the mold and the qualified inspection, such as the assignment, the production drawing, the technical specification, the general assembly drawing of the mold, the mold...

The selection criteria for plastic mold manufacturers are quality, cycle, service and price

The selection criteria for plastic mold manufacturers are quality, cycle, service and priceAlthough price is important, quality, cycle and service are indispensable When it comes to manufacturing plastic products, choosing the right plastic mold manufacturer is crucial. With so many options available, it can be challenging to determine which one to select. There are several selection criteria to consider when choosing a plastic mold manufacturer, including quality, cycle time, service, and price. Quality: Quality is the most crucial factor when selecting a plastic mold manufacturer. The quality of the mold directly affects the quality of the finished product. A reputable...

Pits to be avoided when purchasing personnel select appropriate mold suppliers

Pits to be avoided when purchasing personnel select appropriate mold suppliers (1) Never blindly believe in low purchase prices. There are always some traps hidden behind the low price, which are unknown to us. We can either pass the shoddy goods off as shoddy ones or cut corners. We should know that any mold factory has to pay rent, water and electricity, support workers and make profits. (2) Be sure to find a mold factory with complete supporting equipment. I learned this lesson once when I was purchasing. At that time, I chose a small workshop mold factory because of...

Processing technology and characteristics of automobile mould

Stamping parts on automobile body are generally divided into covering parts, beam frame parts and general stamping parts. The stamping part that can clearly represent the image characteristics of the automobile is the automobile panel. Therefore, the automobile die referred to by GATT can be said to be "automobile panel stamping die". It is called automobile panel die for short. For example, trimming die for front door outer panel, punching die for front door inner panel, etc. Of course, there are not only stamping parts on the car body. The die of all stamping parts on the automobile is called...

What are the requirements for drawing all parts in mold design?

What are the requirements for drawing all parts in mold design?Drawing all partsThe sequence of drawing the part drawing from the general assembly drawing of the mold shall be: first inside then outside, first complex then simple, first molding parts, then structural parts. 1) Graphic requirements: be sure to draw according to the scale, and allow zooming in or out. The view selection is reasonable, the projection is correct, and the layout is appropriate. In order to make the processing patent number easy to understand and easy to assemble, the graphics should be consistent with the general assembly drawing as...

When forming conditions can not solve the problem, consider repairing the mold

When forming conditions can not solve the problem, consider repairing the moldAt present, plastic mold has become the most common item in people's daily life. After 20 years of development, the quality of mold has always been in the forefront of the world. The plastic mold of many manufacturers has a bad phenomenon, and the reasons are complex, including mold and process conditions. The two are often handed over together. Although the plastic mold design is carried out under the expected process conditions when the molding materials and equipment are selected, people's understanding is often incomplete. Therefore, the mold test...

How to select mold manufacturers with complete supporting equipment

How to select mold manufacturers with complete supporting equipment It is suggested that you should pay attention to one basic common sense when purchasing, that is, you must choose a manufacturer with complete supporting equipment, that is, a mold factory with "five essentials", that is, you must have supporting precision CNC machining center, slow wire cutting, EDM mirror spark machine, high-speed and high-precision injection molding machine, three-dimensional and anime measuring instruments and other important necessary equipment for mold processing, production and testing, This point must be taken as the key to the evaluation and final selection. If there is no...

Finding the Right Mould Supplier: A Comprehensive Guide

Moulds play an essential role in the manufacturing industry, from producing small parts to large structures. For this reason, finding the right mould supplier is crucial to ensure the quality and efficiency of your production process. However, with so many options available, it can be challenging to choose the right one. In this article, we will provide a comprehensive guide on how to find the right mould supplier for your business. Identify your moulding requirements: Before you start looking for a mould supplier, you need to identify your moulding requirements. This includes the material, size, complexity, and volume of your...

How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding

How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding Injection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. Injection molding is a processing method used in batch production of some parts with complex shapes. In the process of injection molding production, the quality of the mold steel used by the injection mold factory determines the quality of the final product. Especially for some precision electronic products, the requirements for the injection mold are particularly high. So how should we choose the mold...

What conditions should the cooling water design of plastic mold meet?

What conditions should the cooling water design of plastic mold meet? 1、 The edge distance between water conveyance and product material level shall not be less than 10MM generally, and shall be designed between 10MM and 12MM as far as possible; Alloy die is generally 25MM; 2、 The design of water transport margin and insert needle, thimble, ejector sleeve, insert material level margin is as follows: ① The edge distance between the water conveyance edge and the insert pin, thimble, barrel and insert material level of the internal mold less than 200MM shall not be less than 3.5MM:② For the...

How to solve the problem of dark color and poor gloss of injection mold?

How to solve the problem of dark color and poor gloss of injection mold?Injection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. In the process of processing and manufacturing, injection molds often encounter the phenomenon of dark color and poor gloss. What is the reason for the dark color and poor gloss and how to solve it? In the normal production, processing and manufacturing process of injection mold, the luster of mold surface is mainly determined by the type of plastic, colorant and mold surface...

develop mold standard parts and implement specialized production of molds is important

It is very important to develop mold standard parts and implement specialized production of molds In recent years, the plastic mold industry has developed rapidly in China, which is followed by increasingly fierce market competition. After joining the WTO, foreign mold manufacturers enter the domestic market. To stand out in the fierce competition, it is crucial to develop mold standard parts and implement specialized production of molds.As one of the pillar industries of China's light industry, the plastic industry has maintained a growth rate of more than 10% in recent years. In the plastic industry, the market of plastic hardware...

Mold manufacturing technology covers all modern manufacturing technologies

Mold manufacturing technology covers all modern manufacturing technologiesThe rapid development of mold manufacturing technology has become an important part of modern manufacturing technology. For example, CAD/CAM technology of mould, laser rapid prototyping technology of mould, precision forming technology of mould, ultra precision machining technology of mould, dynamic simulation technology of flow, cooling and heat transfer process using finite element method and boundary element method in mould design, CIMS technology of mould, DNM technology and numerical control technology of mould that have been under development almost cover all modern manufacturing technologies.Nowadays, mold manufacturing technology is developing in the direction of accelerating...

What details should be paid attention to in plastic mold molding

What details should be paid attention to in plastic mold moldingPlastic mold is a tool for producing plastic products, and it is also a tool for giving plastic products complete structure and accurate size. Plastic molding is a processing method used in batch production of some parts with complex shapes. In order to meet the needs of molded parts, we need to pay attention to some matters when selecting plastic molds. Now let's talk about the details that need to be paid attention to when molding the plastic mold? Plastic molding is a popular manufacturing process used to produce a...

Unfavorable factors of transforming plastic processing into high-tech emerging manufacturing industry

Unfavorable factors of transforming plastic processing into high-tech emerging manufacturing industryMoulds are various molds and tools used in industrial production to obtain required products by injection molding, blow molding, extrusion, die-casting or forging molding, smelting, stamping and other methods. It is reported that this year, China's mold manufacturing industry will focus on system innovation, scientific and technological innovation, and quality model innovation to establish a more complete industry innovation support system, promote green and low-carbon development of the industry, and transform the plastic processing industry from a traditional manufacturing industry to a high-tech emerging manufacturing industry as soon as possible....

PVC Mold: Understanding Its Benefits, Types, and Maintenance

Polyvinyl Chloride (PVC) is a widely used plastic material that has a diverse range of applications in industries such as construction, healthcare, and automotive. One of the most crucial uses of PVC is in the manufacturing of PVC molds. PVC molds are used in the production of various products such as pipes, fittings, and cables. In this article, we will delve deeper into PVC molds, their benefits, types, and maintenance. Benefits of PVC Molds: PVC molds offer several advantages over traditional molds. They are lightweight, durable, and cost-effective. PVC molds are easy to work with and are highly resistant to...

Working principle of injection mould with consistent basic structure

Working principle of injection mould with consistent basic structureInjection mold is a tool for producing plastic products, and it is also a tool for giving plastic products complete structure and accurate size. Injection mold is a part that gives shape and size to plastics during molding. Although the structure of the mold may vary greatly due to different types and properties of plastics, shapes and structures of plastic products, and types of injection machines, the basic structure is the same. Injection molding is a processing method used in the mass production of some complex shaped parts. Specifically, the heated melted...

What are the differences between plastic mold and injection mold?

What are the differences between plastic mold and injection mold?When a product is born, mold opening is essential. When we need to find a mold opening factory, we often think that injection mold and plastic mold are the same. To understand the difference between plastic mold and injection mold, please read this article, Plastic mold, a combined plastic mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding, mainly includes a female mold with a variable cavity composed of a female mold combination substrate, a female mold component and a female mold combination card board,...

Which kind of mould factory is better for cooperation? Foreign capital or private

Which kind of mould factory is better for cooperation? Foreign capital or private At present, there are many foreign, Taiwan, Hong Kong and private mold factories to choose from in the Pearl River Delta and Yangtze River Delta regions of China. The advantages and disadvantages of mold factories with various qualifications are as follows. (1) Foreign mold factory Foreign mold factories have standardized management, perfect processes, strong sense of service, and guaranteed quality and service. These characteristics also determine the high cost, which means that the cost of mold opening will be relatively high. If we focus on product quality...

What are the factors that determine the processing price of plastic molds?

What are the factors that determine the processing price of plastic molds? In recent years, with the rapid development of the plastic industry and the continuous improvement of the strength and precision of general and engineering plastics, the application scope of plastic products is also expanding the plastic trend of industrial products and daily products. Generally, the structure of plastic mold is relatively complex, and the processing workload is relatively large, so the cost will be higher. If you want to reduce the cost of plastic mold, you should think more about the product design. Without affecting the assembly appearance...

What are the common engineering plastics for automobile parts molds?

What are the common engineering plastics for automobile parts molds? With the development of automobile lightweight and the increase of automobile production, the amount of plastic used in automobiles is increasing. In recent years, the market demand for energy conservation and consumption reduction has been exerting pressure on the lightweight design of automobiles. In order to better adapt to the increasingly strict market regulation, many auto parts manufacturers have been looking for environment-friendly materials to replace traditional plastics. So let's take a look at which plastics are used in automobile parts molds? Engineering plastics Engineering plastics are also widely used...

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