Zinc die casting is a manufacturing process that involves the injection of molten zinc into a mold cavity to create complex metal parts with high precision and accuracy. Zinc die casting companies specialize in providing this service to customers in various industries, such as automotive, electronics, and consumer goods. Discover more about zinc die casting and the benefits of working with a professional zinc die casting company here.
How to solve the problem of dark color and poor gloss of injection mold?Injection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. In the process of processing and manufacturing, injection molds often encounter the phenomenon of dark color and poor …
How to solve the problem of dark color and poor gloss of injection mold? Read More »
Stamping parts on automobile body are generally divided into covering parts, beam frame parts and general stamping parts. The stamping part that can clearly represent the image characteristics of the automobile is the automobile panel. Therefore, the automobile die referred to by GATT can be said to be "automobile panel stamping die". It is called …
Processing technology and characteristics of automobile mould Read More »
How to improve plastic mold production efficiency and plastic mold technology?
How to improve plastic mold production efficiency and plastic mold technology?Now the mold industry focuses on how to improve production efficiency, shorten the development cycle, improve the technical level of plastic mold, and reduce production costs. How to improve the production efficiency and technology of plastic mold? 1、 Implement concurrent engineering in the whole process The whole process of concurrent engineering is one of the most effective ways to shorten the development cycle of plastic mold. The so-called concurrent engineering means that all processes and links in the plastic mold development process should be carried out synchronously, in parallel, and...
How to Choose the Best Injection Tooling Factory for Your Project
If you are looking for a reliable and cost-effective injection tooling factory to produce your plastic parts, you need to consider several factors before making a decision. Injection tooling is a complex and specialized process that requires high-quality materials, advanced equipment, skilled workers, and strict quality control. Choosing the wrong injection tooling factory can result in delays, defects, waste, and extra costs. In this blog post, we will discuss some of the key aspects that you should look for when selecting an injection tooling factory for your project. We will also provide some examples of reputable injection tooling factories that...
Standard for exhaust of injection mold after adjusting injection molding process parameters
Standard for exhaust of injection mold after adjusting injection molding process parameters In the process of plastic mold injection molding, problems such as white top, black spot, shrinkage, bubble, silver wire, flash, etc. are often encountered in plastic parts. If the plastic products still have insufficient filling, high internal stress, bubbles and other phenomena after adjusting the injection molding process parameters, this is likely to be the exhaust problem of the plastic mold.In the manufacturing of injection mold, the exhaust of injection mold is a very important link. The exhaust of injection mold can represent the overall structure of injection...
Causes of Shrinkage Marks at Thicker Positions of Plastic Mold Parts
Causes of Shrinkage Marks at Thicker Positions of Plastic Mold Parts Shrinkage is more severe at thicker locations of plastic mold parts, such as rib or protrusion, than at adjacent locations, because the cooling rate of thicker areas is much slower than that of surrounding areas. Different cooling rates lead to the formation of concavity at the joint surface, which is known as the shrinkage mark. This kind of defect seriously limits the design and molding of injection mold products for household appliances, especially for large thick wall products such as the inclined case of TV and the display case....
What are the advantages and disadvantages of plastic mold injection molding
What are the advantages and disadvantages of plastic mold injection moldingPlastic mold is a kind of combination mold used for compression molding, extrusion molding, injection molding, blow molding and low foaming molding. A series of plastic parts with different shapes and sizes can be processed with the coordinated changes of the convex, concave and auxiliary molding systems. Plastic mold injection molding, also known as injection molding, is an injection molding method.The advantages of plastic mold injection molding method are fast production speed, high efficiency, automatic operation, multiple designs and colors, shapes from simple to complex, and sizes from large to...
China's plastic mold industry adheres to market demand orientation
In recent years, China's mold manufacturing industry has achieved steady and rapid development and has become one of the new pillar industries in China's economic development. In 2022, facing the complex and changeable economic situation at home and abroad, the plastic products industry will adhere to the domestic and foreign market demand as the guide, increase the economic adjustment and transformation and upgrading speed, and achieve the good results of simultaneous growth of development speed and economic benefits, and further expansion of import and export trade scale.From January to April this year, the growth rate of China's plastic products industry...
How can CNC milling realize nano mirror machining?Mirror machining system is used to reshape the rotating tool. Mirror machining can be realized by using the reshaped tool for machining. Muye iQ series machine tools are equipped with this system to process with ultra-high precision and ultra-high surface quality. Its finish machined surface roughness can reach Ra10nm, which greatly reduces the polishing time and avoids the distortion of optical surface caused by manual polishing in traditional processing technology. It is very suitable for optical mold processing in 3C and lamp industries.
A Comprehensive Guide to Injection Moulding Process: Everything You Need to Know
Injection moulding is a manufacturing process that is widely used in various industries to produce complex and high-quality parts in large quantities. This process involves the melting and injection of thermoplastic or thermosetting polymers into a mould, which is then cooled and solidified to form the desired shape. In this article, we will discuss the injection moulding process in detail, including its history, equipment, materials, process steps, advantages, and limitations. History of Injection Moulding Process: The injection moulding process was first invented by John Wesley Hyatt in 1868 to produce billiard balls. However, the early versions of injection moulding machines...
The selection criteria for plastic mold manufacturers are quality, cycle, service and price
The selection criteria for plastic mold manufacturers are quality, cycle, service and priceAlthough price is important, quality, cycle and service are indispensable When it comes to manufacturing plastic products, choosing the right plastic mold manufacturer is crucial. With so many options available, it can be challenging to determine which one to select. There are several selection criteria to consider when choosing a plastic mold manufacturer, including quality, cycle time, service, and price. Quality: Quality is the most crucial factor when selecting a plastic mold manufacturer. The quality of the mold directly affects the quality of the finished product. A reputable...
develop mold standard parts and implement specialized production of molds is important
It is very important to develop mold standard parts and implement specialized production of molds In recent years, the plastic mold industry has developed rapidly in China, which is followed by increasingly fierce market competition. After joining the WTO, foreign mold manufacturers enter the domestic market. To stand out in the fierce competition, it is crucial to develop mold standard parts and implement specialized production of molds.As one of the pillar industries of China's light industry, the plastic industry has maintained a growth rate of more than 10% in recent years. In the plastic industry, the market of plastic hardware...
Co-injection Molding: A Guide to Enhance Part Performance and Cost
co injection molding: Co-injection molding is a process that combines two different resins into a single 3-layer part. This technique can be used to create barrier properties, reduce material costs, or achieve aesthetic effects. Learn more about the benefits, applications, and equipment of co-injection molding in this article. Table of Contents What is Co-injection Molding? Co-injection molding is a variation of injection molding that uses two injection units to inject two different materials into a mold. The first material, called the skin material, forms the outer layer of the part. The second material, called the core material, fills the inside...
Reduce mold processing defects and improve workpiece performance
Reduce mold processing defects and improve workpiece performanceMold processing defects will directly lead to the performance of the workpiece. How to reduce defects? Mold processing is an essential process used in the production of various products. However, during the mold processing process, defects can occur, leading to a reduction in the workpiece's performance. To reduce mold processing defects and improve the workpiece's performance, manufacturers can implement the following tips: In conclusion, reducing mold processing defects and improving workpiece performance requires manufacturers to implement the above tips. By improving the mold design, using high-quality materials, implementing proper maintenance, using correct processing...
Mold Masters Company is a leading provider of plastic injection molding services for various industries. Whether you need custom parts, prototypes, or high-volume production, Mold Masters Company can deliver quality solutions that meet your specifications and budget. In this blog post, you will learn more about: What is Plastic Injection Molding and How Does It Work? Plastic injection molding is a manufacturing process that involves melting plastic pellets and injecting them into a mold cavity under high pressure. The mold cavity is shaped like the desired part and can have complex features and details. The plastic cools and solidifies in...
Learn the basics of injection mold design and assembly, and how to optimize your mold for better performance and quality. An injection mold is a tool that produces plastic parts by injecting molten material into a cavity. Injection molding is a widely used manufacturing process for mass-producing identical parts with good tolerances and design flexibility. In this article, we will explain how to design and assemble an injection mold, and what factors to consider during the process. Table of Content: Introduction Injection molding is a manufacturing technology for the mass-production of identical plastic parts with good tolerances and design flexibility....
Processing technology and characteristics of automobile mould
Stamping parts on automobile body are generally divided into covering parts, beam frame parts and general stamping parts. The stamping part that can clearly represent the image characteristics of the automobile is the automobile panel. Therefore, the automobile die referred to by GATT can be said to be "automobile panel stamping die". It is called automobile panel die for short. For example, trimming die for front door outer panel, punching die for front door inner panel, etc. Of course, there are not only stamping parts on the car body. The die of all stamping parts on the automobile is called...
The Importance of Hot Runner in Plastic Mold Injection Processing
The Importance of Hot Runner in Plastic Mold Injection Processing Plastic mold injection molding is a method of industrial product production modeling. Plastic injection molding and plastic injection molding are usually used for products. Injection molding can also be divided into injection molding and die-casting. In plastic mold injection processing, hot runner and mold are used together and play a very important role. For example, in the plastic mold injection production of ultra-thin parts (such as displays), it is easy to produce high-precision and high-quality products by using hot runner; For plastic mold injection materials with poor fluidity (such as...
What 8 items should be included in the mold general assembly drawing
What 8 items should be included in the mold general assembly drawingThe general assembly drawing shall be drawn at a scale of 1:1 as far as possible, starting from the cavity, and the front view shall be drawn at the same time as other views. The general assembly drawing of the mould shall include the following contents: 1) Mold forming part structure2) Structure of the gating system and exhaust system.3) Parting surface and parting method.4) Outline structure and position of all connecting parts, positioning and guiding parts.5) Mark the cavity height dimension (not mandatory, as required) and the overall dimension...
What are the advantages of high-speed cutting for injection mold processing
What are the advantages of high-speed cutting for injection mold processingInjection mold processing is to add plastic into the mold first, and then the mold rotates along two vertical axes and heats it. Under the action of gravity and heat energy, the plastic in the mold is gradually evenly coated, melted and adhered to the entire surface of the mold cavity, molded into the desired shape, and then made by cooling and shaping. In the processing and production of injection molds, many injection mold factories will use high-speed cutting technology. What are the advantages of using high-speed cutting for injection...
Bending size of the mold, no unloading, uneven feeding, poor riveting
Bending size of the mold, no unloading, uneven feeding, poor riveting
Scrap jumping, waste plugging, poor flaring and uneven trimming of the mold
Scrap jumping, waste plugging, poor flaring and uneven trimming of the mold Scrap jumping, waste plugging, poor flaring, and uneven trimming are common problems that can occur during mold processing. Scrap jumping occurs when the mold produces products with excessive burrs or flash, which affects the product's appearance and performance. Waste plugging occurs when the mold cavity or runner is blocked, leading to incomplete product formation or even equipment damage. Poor flaring occurs when the product's edge is uneven, leading to poor aesthetics and performance. Uneven trimming occurs when the trimming process is not precise, leading to product size deviations...
Causes and Solutions of Transparent Defects in Plastic Moulds
Causes and Solutions of Transparent Defects in Plastic MouldsPlastic mold is the mother of industry, and now the release of new products will involve plastic. Plastic mold molding technology is a widely used production method of plastic products. Many kinds of plastic products are produced by plastic manufacturers using plastic machines. For example, the mobile phone case that is very popular in our life is one of them. However, many plastic mold manufacturers with immature technology often show some shiny silver lines when making transparent products using TPU, PC and other materials, As a result, the aesthetics of products are...
How to Improve Mold Quality in Plastic Mold ManufacturingPlastic mold manufacturing is a very complex process. From the initial design, processing, assembly, debugging and other steps to the actual use, in the entire life cycle, the impact of each process on the quality of plastic mold must be considered, and every detail must be in place, so as to improve the quality of the final plastic mold. Plastic mold manufacturing is a complex process that requires a high level of expertise and attention to detail. One of the most important aspects of plastic mold manufacturing is ensuring the quality of...
Mold manufacturing technology covers all modern manufacturing technologies
Mold manufacturing technology covers all modern manufacturing technologiesThe rapid development of mold manufacturing technology has become an important part of modern manufacturing technology. For example, CAD/CAM technology of mould, laser rapid prototyping technology of mould, precision forming technology of mould, ultra precision machining technology of mould, dynamic simulation technology of flow, cooling and heat transfer process using finite element method and boundary element method in mould design, CIMS technology of mould, DNM technology and numerical control technology of mould that have been under development almost cover all modern manufacturing technologies.Nowadays, mold manufacturing technology is developing in the direction of accelerating...
How can the company effectively reduce the cost of mold procurement?
How can the company effectively reduce the cost of mold procurement? For cost control, first of all, it is necessary to understand the expected order quantity of new products from the personnel of the Marketing Department? Is it huge?In the development and review stage of new products, if the estimated order quantity does not reach more than 500000, it is recommended not to harden the mold, but directly open the soft mold, which is commonly referred to as the test mold. The cost of the soft mold is low. If the market response is poor, some unnecessary costs for opening...
Table of Contents: Introduction: Machining services are an essential part of modern manufacturing, allowing the production of complex parts with high precision and accuracy. This comprehensive guide will provide an overview of machining services, including types, advantages, materials used, applications, design considerations, quality control, and sustainability. What are Machining Services? Machining services are a set of manufacturing processes that involve removing material from a workpiece to create a desired shape or design. Machining services can be performed manually or using computer-controlled equipment, such as CNC machines. Machining services offer several advantages, including the ability to create complex parts with high...
Table of Contents: Introduction: When it comes to manufacturing, choosing the right molding maker is essential for the success of your project. With so many options available, it can be challenging to know where to start. This comprehensive guide will explore the different types of molding makers, key factors to consider when choosing a maker, questions to ask potential makers, how to evaluate makers, and best practices for working with them. Types of Molding Makers: There are several types of molding makers, each with its unique advantages and disadvantages. Domestic makers are located in your country and can offer more...
How to calculate the cost price of plastic mould correctly?1、 Look at the mold structure. Is it a two plate mold? Three plate mold? Is hot glue duct used? If there are any special requirements, such as reset first, push plate push out, need for reaming, oil cylinder, etc., make sure the mold structure is clear first.2、 Look at the material of the mold core. The size of the mold core and the difficulty of processing. For example, if there are many tendons and more electrodes are needed, the processing cost must be higher. There is also a difference between...
How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding
How to Select Wear Resistant Die Steel for Precision Plastic Injection Molding Injection mold is a tool for producing plastic products; It is also a tool to endow plastic products with complete structure and precise size. Injection molding is a processing method used in batch production of some parts with complex shapes. In the process of injection molding production, the quality of the mold steel used by the injection mold factory determines the quality of the final product. Especially for some precision electronic products, the requirements for the injection mold are particularly high. So how should we choose the mold...
The "flash" of injection mold is caused by the failure of mold or machine clamping force
The "flash" of injection mold is caused by the failure of mold or machine clamping force Injection mold is an important process equipment for producing various industrial products. With the rapid development of the plastic industry and the promotion and application of plastic products in aviation, aerospace, electronics, machinery, shipbuilding and automotive industries, the requirements of products on molds are increasingly high. During the injection mold process, flash (also known as overflow, flaring, burr, etc.) may occur. The flash mostly occurs at the opening and closing position of the mold, such as the parting surface of the moving mold and...
Die punch is easy to break, iron filings, poor sprouting and molding
Die punch is easy to break, iron filings, poor sprouting and molding
Zinc die casting is a manufacturing process that involves the injection of molten zinc into a mold cavity to create complex metal parts with high precision and accuracy. Zinc die casting companies specialize in providing this service to customers in various industries, such as automotive, electronics, and consumer goods. Discover more about zinc die casting and the benefits of working with a professional zinc die casting company here.